December 2024 Vol. 79 No. 12
New Products
New products: Latest industry developments
McElroy
McElroy, a leading designer and manufacturer of plastic pipe fusion equipment, highlighted its digital innovations at INFUSION24, the company’s annual industry conference in Tulsa, Oklahoma.
“For years, McElroy has prioritized advancing its digital offerings to complement its industry-leading equipment. The company’s digital team was created to support integration of technology into McElroy equipment – including how it’s supported in the field – and to increase the value of job-site data captured through the DataLogger and managed within the Vault,” said McElroy Digital Strategies Director Chris Zenthoefer.
At INFUSION24, Zenthoefer announced the implementation of Operator Profiles, which bridges data from the Vault, DataLogger and McElroy University.
First released in 1996, DataLogger is a ruggedized fusion tablet that allows operators to capture pertinent information about their fusion operations, including fusion standards being used, temperatures, and fuse/cool time. In 2013, McElroy introduced the Vault for storing and sharing that information.
“As we collectively grow the plastic pipe fusion industry, it’s become clear that we need to remain committed to making information as easily accessible as possible,” Zenthoefer said.
Now in its seventh generation, DataLogger has evolved into an invaluable job-site tool that has gone beyond tracking and traceability to include a host of capabilities to assist operators during the fusion process and provide actionable data back to inspectors and owners.
Each Operator Profile includes a unique ID that joins data across the Vault, McElroy University, and DataLogger. It is also built ready for integration with other training and credential systems. Individuals who attend McElroy University training – whether in-person or online – will receive a card that is equipped with a non-replicable chip. That card can then be used to easily log on to DataLogger, much like “tap to pay” cell phone features.
By tapping the operator card to a phone, the user can go directly to that operator’s profile page and see summary statistics of their fusion experience, including machines, pipe sizes, and completed training courses.
While Operator Profiles was the largest-scale announcement of INFUSION24, it joins a suite of newly released functionalities that have been released over the past several years.
“We want each release we do to feel like a natural extension, so you’re not having to learn everything over and over again,” Zenthoefer said. “At the same time, we want improvements coming in a steady rhythm, so there’s not a disorienting amount of new information at any given time.”
The process has been a careful and curated one. Since DataLogger 6 was first introduced in 2017, McElroy has released several new functions, such as an interface offering a guided workflow to help operators through the fusion process and pressure graph visualizations.
In 2020, McElroy took the next step toward data integration with the TracStar iSeries. This line of machines is fully integrated with DataLogger 7, and it serves a dual purpose. Not only does it provide valuable fusion data – it also gives McElroy’s digital team the opportunity to improve its features based on user feedback.
The TracStar iSeries has become McElroy’s most successful equipment line, and with it has come numerous digital advancements. That includes innovations like FusionGuide Technology, which allows users to choose the level of machine automation during the fusion process. As of 2024, more than half of the fusions logged in the Vault have been performed in “Level 3,” or fully automatic fusion.
Over last summer, more functions were released, including guided software updates, a Training Mode to help new operators quickly and confidently familiarize themselves with fusion and machine functions, and CAN logs that help streamline the troubleshooting process.
And there’s more in store.
McElroy is a leading manufacturer and innovator in the science of joining thermoplastic pipe. The Tulsa, Okla.-based company offers the industry's most complete line of butt, saddle and socket fusion equipment for ½-inch CTS to 2000mm OD pipe, as well as quality assurance accessories that increase productivity and efficiency on the job site.
GMP
General Machine Products (GMP) introduced the revolutionary battery-powered duct rod pusher.
eRodder, powered by a DEWALT FLEXVOLT battery, provides quiet and emission-free operation. It can push 180 pounds of force at 125 feet per minute.
It comes with a variable speed remote hand control, optional foot control, and is mounted on a three-wheel cart with airless tires for easy maneuverability. The handle folds flat for convenient transportation.
Feature and benefits include:
- 3/16 – 7/8 inch (6.3-22.2mm) rod capacity
- QUIET operation improves job-site communication and safety
- NO engine; NO emissions
- Variable speed
- One-person operation
- Uses safe and proven DeWalt battery technology
- Rod distance counter
- Duct clamps for rigid connection
- Two-wheel brakes
- Foldable handle
- Airless off-road tires
- Duct rod wiping system
With eRodder, operators can see a 33-percent to 50-percent manpower cost savings plus limited fatigue, and wear and tear on crews.
General Machine Products, a family-owned business located in suburban Philadelphia, is a manufacturer of a wide range of products for the telecommunications, power utility and cable television industries, and the contractors who serve them.
Caterpillar
Caterpillar announced that Cat Command for Loading is expanding to all medium wheel loaders, excluding the GC models. Removing the operator from the machine, Command for Loading offers semiautonomous remote control of next generation Cat 950 – 982 wheel loaders designed to increase operating safety in hazardous environments.
- Remote Operation Expansion: Cat Command for Loading now supports Cat 950, 962, 966, 966 XE, 972, 972 XE, 980, 980 XE, 982, and 982 XE next-generation wheel loaders.
- Enhanced Safety: By allowing the user to comfortably control the machine from a safe location, Command maintains high machine productivity in operating environments like demolition, environmental remediation, stevedoring and the handling of fertilizer, chips, and sawdust
- Remote Operation Options: Available in both line-of-sight and non-line-of-sight configurations.
- Full Integration: Integrated with the loader’s electronic and hydraulic systems for quick response and smooth control.
- Versatile Control: Allows easy switching between remote and manual in-cab operation.
- Dealer-Installed Package: Command hardware comes complete in a dealer-installed package that includes a low-profile design on the roof of the loader, requiring no welding or wire splicing.
- Ergonomic Console: Basic machine controls such as wheel loader startup/shutdown, bucket rack/dump and lift/lower are easily accessed through the ergonomic console control layout. Operator inputs are sent directly to the machine’s electronics from the Command console.
- Safety Features: Integrated safety features stop all wheel loader movements when the A-stop or remote shutdown switch is pressed, wireless communication is lost, a severe fault is detected, or the Command console is tilted more than 45˚ from normal operating position.
- Command Station: For non-line of sight operation, the Command for Loading station connects to multiple machines at the same job site or different sites. The user can operate one machine at a time either onsite or from miles away. It is compatible with other Command offerings for Cat equipment, including excavators and dozers.
Vermeer
Vermeer introduced the D24 horizontal directional drill (HDD), the latest in utility installation equipment designed for urban contractors' evolving needs.
This powerful 24,000-pound class drill, replacing the D23x30 S3 in the Vermeer utility drill lineup, boasts a 100-horsepower Cat 3.6L Tier 4F/Stage V engine. The D24 delivers impressive performance with a max peak thrust and pullback of 24,700 pounds and a continuous thrust and pullback of 22,000 pounds.
It also features 3,080 foot-pounds of rotational torque and a 45-gallon-per-minute (170-L/min) mud pump. Packed with advanced features and technology, the Vermeer D24 HDD enables crews to efficiently install utilities — including fiber, power cables and water infrastructure in congested urban areas.
"The D24 represents a significant step forward in HDD technology," said Clint Recker, product manager for utility HDD equipment at Vermeer. "We've listened closely to utility contractors and incorporated their feedback into every aspect of this machine, resulting in a drill that sets new standards for ease of operation and maintenance simplicity."
A standout feature of the Vermeer D24 HDD is its automated rod exchange (ARE) system. This innovative technology increases onboarding velocity for new operators, reduces workload for skilled operators and maximizes wear part component life through highly controlled processes. With a single button push completing the entire rod changeout sequence, ARE eliminates up to 19 manual steps, streamlining operations and enhancing overall efficiency.
With ARE, each rod change helps reduce wear on components and minimizes the risk of human error. This can potentially extend the life of consumables like sub savers and drill rods.
The D24 features an advanced onboard diagnostic system, accessible via the machine's touchscreen display. This offers operators and technicians comprehensive information about any issues and step-by-step troubleshooting guidance. It enables quick troubleshooting of issues, maximizing operational time.
The D24 is engineered to tackle the unique challenges of urban utility installation. Its compact design allows for efficient operation in confined city spaces while delivering the power and precision needed to handle diverse soil conditions. This balance of size and capability makes the D24 an ideal choice for contractors working in densely populated areas.
D24's stake-downs feature tiered shark teeth and a rotation speed of up to 60 rpm – nearly triple that of its predecessors. This upgrade improves setup efficiency, especially in harder soils, allowing crews to begin drilling faster. This quicker setup is particularly valuable in urban areas, where minimizing disruption is crucial.
Contributing to its efficiency on the job site, D24 boasts impressive speed capabilities. With a rotation speed of 198 revolutions per minute and a carriage speed of 181 fpm, crews can install more feet of product per day. The drill's 3.3-mile-per-hour tracking speed enables quick relocation between work areas, helping further enhancing productivity.
Vermeer delivers a real impact on the way important work gets done through the manufacture of high-quality agricultural, underground construction, surface mining, tree care and environmental equipment.
Heath Consultants
HYBRID is Heath’s next generation portable leak detection technology, and the first two products in the series to be launched are the HYBRID Service and HYBRID CGI.
The service device is designed for leak and odor investigation; CGI is designed for applications such as construction, bar holing and pinpointing. Both products provide multi-gas detection and measurement, among a host of other features.
The HYBRID product line signifies a major leap forward in Heath’s commitment to advancing gas leak detection technology. With a groundbreaking self-calibrating feature, these products are set to revolutionize field operations and mark a significant milestone in Heath’s 91-year history.
Key benefits include:
In-Field Calibration: An industry first, HYBRID products perform in-field instrument calibration, removing the need for calibration stations and increasing device uptime.
Rapid Response: The products deliver the fastest response time and sensitivity in the industry.
User-Centric Design: Designed with the end-user in mind, the HYBRID product line features an intuitive interface and familiarity across all devices.
Data-Driven: They provide a mobile application and upload to cloud-based analytics software.
Built-for the Future: With the ability to add-on modules, users can tailor products to their needs.
Heath Consultants Incorporated is a third-generation, family-owned business that was founded in 1933 by Milton Heath Sr., who started out providing line clearing services to New England utilities. In later years Heath ended up researching and discovering what was causing the death of trees in Massachusetts through what later became the first known gas leak vegetation surveys. As the surveys proved highly effective at detecting leaks, Heath’s business grew, and evolving customer needs led the company to expand and provide methane detection systems for gas suppliers.
Volvo
Volvo Construction Equipment launched two mid-size crawler excavator models in North America, further expanding its newest generation of excavators. The all-new EC260 replaces the EC250 in Volvo’s lineup, and the new EC300 is an update of the previous series’ model.
Like the other models in the new series, the EC260 and EC300 excavators feature up to 15-percent greater fuel efficiency, increased productivity, enhanced safety and a host of cab upgrades.
Part of the new excavator series that represents the most significant update to the Volvo excavator lineup in two decades, EC260 and EC300, feature:
- Optimized electro-hydraulic system, smart cooling system and engine speed regulation that contribute to up to 15-percent better fuel efficiency.
- Better machine control for smooth and precise movement of the boom, bucket and other hydraulic components.
- Ten work modes, including two specific to power and four specific to automatic ECO modes.
- New creep travel mode coupled with boom and arm shock reduction for reduced spillage and added safety.
- Volvo Smart View with Obstacle Detection, which gives operators 360-degree visibility of the machine’s surroundings and the ability to distinguish between objects and humans.
- Volvo Active Control machine control system and an advanced electric joystick that together automate boom and bucket movement for precision and efficiency.
- A 50-percent increase in hydraulic oil life with service intervals extended to 3,000 hours for regular hydraulic oil and 6,000 hours for long-life hydraulic oil.
The cab also got a major makeover, with several updates designed to improve operator comfort, productivity and safety, including:
- Updated seat, a larger heated side mirror, and additional lights, sun screens and storage areas.
- Keyless start, with the ability to store multiple operator preference settings.
- Improved human-machine interface (HMI) and a larger, higher-resolution Co-Pilot tablet for helpful applications like on-board weighing, in-field design and more.
Volvo Construction Equipment is a leading international manufacturer of premium construction equipment.
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